Crushing Equipment
Air Jet Mill (JM)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
Air Jet Mill is a type of grinder that uses compressed air or gas to collide and crush particles for ultra-fine grinding.
- High-speed compressed air is sprayed through a nozzle inside the grinding chamber, causing collisions and shear forces between particles, which finely grind them.
- When a classifier is included, only powder of the desired particle size is selectively discharged, and large particles are recirculated to the grinding chamber.
- It can handle temperature-sensitive materials as it generates little friction or heat.
Advantages
- Ultra-fine particle sizes possible (1-10µm or less)
- Minimized contamination (no grinding media to prevent metallic foreign matter inclusion)
- Low-temperature grinding possible (almost no heat generated, so heat-sensitive materials can also be processed)
- Uniform particle size distribution (when used with a classifier)
- Easy internal cleaning (can be used in clean room environments)
- Applicable to use in various industries such as chemicals, pharmaceuticals, food, batteries, and metal materials, etc.
Specifications
GRINDING TYPE | CLASSIFIER | APPLICABLE PRESSURE | HANDLING CAPACITY | GASES TO USE | MATERIALS | PARTICLE SIZE | APPLICATIONS | |||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Air Jet (Air Injection Type) | Dynamic Classifier(Optional) | 4~10 bar (Max. 20 bar possible) | 1-500kg/h (variable by model) | Compressed Air, Nitrogen, Argon, etc. | SUS 304/SUS 316L (Possible to use materials for pharmaceuticals, food) | 1-10µm (Ultra-fine) | Pharmaceuticals, Chemicals, Metals, Electronic Materials, Battery Cathode/Anode Materials, etc. |
Air Jet Mills are available in a variety of sizes and performance levels depending on the intended use, so it is important to select the appropriate model based on the required throughput and particle size distribution.
Air Classifier Mill
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
ACM is a process equipment that performs grinding and classification simultaneously and operates on the following principle:
- Particle Grinding: When raw materials are fed into the mill, they are finely ground by the impact and transmission force of the high-speed rotating blades (or pins) and liner.
- Air Classification: Fine particles pass through a built-in classifier to select only particles of the desired size.
- Recirculation Grinding: Particles larger than the target size are returned to the grinding area for additional grinding.
Advantages
- Processing & Classification Running Concurrent → Possible to control the desired particle size
- Narrower Distribution of Particle Size → Uniform fine powder is produced
- Minimized Temperature Rise → Possible to handle temperature-sensitive materials
- Possible Automation & Continuous Processing → Productivity improves
- Applicable to Various Raw Materials → Metals,Mminerals, Chemicals, Food, Pharmaceuticals, etc.
- Maintenance & Cleaning → Easy to work with due to simple disassembly and assembly
Specifications
ACM SERIES | ACM 250 | ACM 350 | ACM 500 | ACM 650 | |||||
---|---|---|---|---|---|---|---|---|---|
Air Capacity | 20m³/min | 30m³/min | 45m³/min | 78m³/min | |||||
Main Driver | 20 HP | 30 HP | 40 HP | 60 HP | |||||
Main Driver(RPM) | 4,000 | 3,500 | 3,000 | 2,500 | |||||
Separator(HP) | 2 HP | 3 HP | 5 HP | 7.5 HP | |||||
Separator(RPM) | 1,000~2,500 | 1,000~2,500 | 1,000~2,500 | 1,000~2,500 | |||||
Feed Power(HP) | 0.5 HP | 0.5 HP | 0.5 HP | 1.0 HP |
ACM MILL, 1SET
Air Classifier Mill-Scale Up
Grinding & Classifying Equipment of Artificial Graphite for Anode Material
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
ACM - SCALE UP, 1SET
Turbo Mill
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
Turbo Mill is equipment that finely grinds particles using powerful shear force, impact force, and friction force between a high-speed rotating rotor and a fixed stator.
Advantages
- High-efficiency Grinding: Powerful shear force and impact force uniformly grind even fine particles in a short time.
- Wide Particle Size Control Range: Particle size can be precisely controlled to suit various raw material properties.
- Low Heat Generation: Cooling effect using air flow allows stable processing of even heat-sensitive materials.
- Easy to Clean and Maintain: The simple internal structure of the equipment makes cleaning and parts replacement easy.
- Supports a Variety of Raw Materials: Processing of raw materials from various fields, including minerals, chemicals, and food, etc.
Applications
- Chemical Industry: Micronisation and homogenisation of various powdered chemical products
- Food Industry: Manufacture of fine powders such as spices, grains, sugar, etc.
- Pharmaceutical Industry: Processing of raw materials requiring precise particle sizes
- Mining Industry: Fine grinding of ore, calcium carbonate, silica sand, etc.
- Plastics Industry: Plastic powderisation and recycling processes
Specifications
ITEMS | Specifications | ||||||||
---|---|---|---|---|---|---|---|---|---|
Rotor Speed | Max. 500~12,000 RPM | ||||||||
Grinding Particle Size | 10µm - 150µm (Adjustable) | ||||||||
Processing Capacity | 100kg/h 1,000kg/h (depending on the model) | ||||||||
Materials | SUS304/SUS316 (food, medical supplies, carbon steel) | ||||||||
Drive System | Electric Motor (variable speed control available) | ||||||||
Optional Functions | Optional of explosion-proof specifications, dust collection systems, automated control panels, etc. |
Raymond Mill (Roller Mill)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
Raymond Mill uses centrifugal force and the pressure of the Grinding Roller to finely grind raw materials, and is a dry grinding equipment that uses airflow to separate and discharge powder.
Advantages
- High-efficiency Grinding – Multi-stage grinding between the roller and the ring to achieve excellent productivity
- High-efficiency Grinding – 30-40% energy savings compared to Ball Mill
- Adjustable Grinding Particle Size – Adjustable to the desired particle size within the range of -80 – 600 mesh (µm unit)
- Adjustable Grinding Particle Size – Ensure the desired quality by sorting fine powder and coarse particles through the Classifier
- Adjustable Grinding Particle Size – Economical operation available thanks to low energy consumption and maintenance costs
- Minimised dust generation – Sealed structure and the Dust Collector to keep the workplace clean
- Capable of Processing a Wide Range of Raw Materials – Applicable to a wide range of industries, including Limestone, Calcium Carbonate, Gypsum, Feldspar, Silica, Ceramics, Coal, etc.
Applications
- Mineral Processing: Limestone, Ground Calcium Carbonate(GCC), ceramic raw materials, Silica, Feldspar, etc.
- Building Materials: Grinding of cement raw materials, gypsum powder, coal
- Chemical Industry: Raw materials for chemical fertilisers, paints & coatings
- Pharmaceutical Industry: Processing of raw materials in the form of fine powders
- Other Industries: Abrasives, Insulating materials, Ceramic raw materials
Specifications
※ Modified production possible to meet product specifications
MODEL NO | INNER DIAMETER | NUMBER OF ROLLERS | WIDTH | Grinding Capacity(T/H) 15mm 200mesh | Power(Kw) | |||||
---|---|---|---|---|---|---|---|---|---|---|
RM-36 | 36 | 4 | 6 | 1 ~ 1.5 | 25 | |||||
RM-42 | 42 | 4~5 | 7 | 1.5 ~ 2.5 | 37 | |||||
RM-50 | 50 | 4~5 | 8 | 4 ~ 5.5 | 75 | |||||
RM-60 | 60 | 5 | 8 | 9 ~ 11 | 150 |
Hammer Crusher (Hammer Mill)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
This Hammer Crusher (Hammer Mill) is a type of crusher that uses hammers attached to a rotating rotor to crush material by striking it at high speed. When raw materials enter the chamber through the inlet, they are crushed by the high-speed rotating hammers, which strike them with great force. After that, the crushed particles pass through a screen installed at the bottom, and only products of the desired particle size are discharged, while larger particles are further crushed by the hammer.
Advantages
- High-efficiency Crushing: High-efficiency crushing is possible thanks to strong impact force generated by high-speed rotation.
- Wide Range of Applications: Applicable to various raw materials ranging from soft to medium-hard materials
- Simple Structure & Easy Maintenance: It has a simple structure, making maintenance easy and operation convenient.
- Adjustable Particle Size: Particle size can be adjusted by changing the size of the screen.
- Relatively Low Operating Costs: Long replacement cycles for consumables and high energy efficiency
Applications
- Mining: Crushing of minerals such as limestone, coal, salt, dolomite, etc.
- Building Materials: Crushing raw materials such as cement, gypsum, bricks, etc.
- Chemical Industry: Grinding of chemicals and additives
- Agriculture and Feed Industry: Grinding of feed raw materials such as grains, corn, soybeans, etc.
- Waste Recycling: Crushing of metal scrap, electronic waste, construction waste
Pin Mill
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
The Pin Mill consists of fixed pins (stationary disc) and rotating pins (rotating disc) inside, and the raw material is finely ground by high-speed impact and friction as it passes between them.
Advantages
- Fast and uniform grinding possible using high-speed rotating pins
- Adjustable to the desired particle size by adjusting the rotor speed and pin spacing
- Capable of processing both soft and hard materials (e.g., chemicals, food, pharmaceuticals, minerals, etc.)
- Easy maintenance and simple installation
- Heat-sensitive raw materials can be processed using air cooling method or low-speed operation.
- Also suitable for food and pharmaceutical production when using stainless steel materials
Applications
- Food: Processing of sugar, flour, spices, coffee, cocoa, grain
- Chemicals: Dyes, Pigments, Plastics, Resins, Rubber Additives
- Pharmaceuticals: Grinding of drugs, supplements, herbs, herbal medicines
- Minerals and Ceramics: Calcium Carbonate, Limestone, Silica, Alumina, Ceramic Powder
- Others: Pesticides, fertilisers, battery materials, cosmetic ingredients
Specifications
ITEMS | SPECIFICATIONS | ||||||||
---|---|---|---|---|---|---|---|---|---|
Rotation Speed | 500 ~ 10,000 rpm | ||||||||
Processing Capacity | 50kg/h ~ 5,000kg/h | ||||||||
Adjustable Range of Particle Size | 15μm ~ 200μm | ||||||||
Motor Output | 5HP ~ 200HP | ||||||||
Materials | SUS 304, SUS 316, Carbon Steel | ||||||||
Applicable Filters | Dust Collector (Bag Filter, Cyclone, etc.) |
Jaw Crusher
The Jaw Crusher is a widely used machine for crushing rough stones, and it has a simple & efficient structure and operating principle. It is mainly used to crush rough stones by compressing them, and it works by closing two jaw plates to crush rough stones.
Principle
The Jaw Crusher is a widely used machine for crushing rough stones, and it has a simple & efficient structure and operating principle. It is mainly used to crush rough stones by compressing them, and it works by closing two jaw plates to crush rough stones.
Advantages
- Simple Structure: The Jaw Crusher is simple in structure, highly durable, and easy to maintain.
- High Processing Capacity: It can quickly crush large, hard rough stones making it highly efficient for industrial use.
- Various Size Adjustments: The size of the crushed particles can be easily adjusted to meet various requirements.
- Durability: It is highly durable, enabling long-term operation.
- Economical: Economical due to fewer breakdowns and relatively low energy consumption.
Applications
- Mining Industry: Used to crush rough stones such as metals, coal, copper, iron ore, etc.
- Construction Industry: Used to crush and recycle concrete, asphalt, demolished structures, etc.
- Chemical Industry: Used for grinding and micronising chemical raw materials
- Ceramic Industry: Used for grinding ceramic raw materials
- Waste Treatment: Used for crushing waste, recyclable materials, construction debris, etc.
Specifications
ITEMS | SPECIFICATIONS | ||||||||
---|---|---|---|---|---|---|---|---|---|
Feed Size | Generally capable of processing 50mm ~ 350mm or more | ||||||||
Output Size | Setting possible to app. 30mm ~ 250mm | ||||||||
Capacity | 50 ~ 600tons per hour (depending on model) | ||||||||
Power | 15kW ~ 300kW (depending on model & size) | ||||||||
Feed Opening | 250mm x 400mm ~ 1200mm x 1500mm | ||||||||
Weight | App. 3tons ~ 80tons or more (depending on model) | ||||||||
Material | Use of highly durable materials such as high-strength steel, alloy steel, etc. |