HOMEMACHINERY BUSINESS DIV.
SECONDARY BATTERY EQUIPMENT
Shape Mill (SM)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
Flake-shaped graphite powder is directly struck in the processing zone by a high-speed rotating disc blade or struck in the uneven area of the grinding liner installed on the outer edge of the processing machine, causing the rough edges to be cut or compacted, increasing the density and making the shape more spherical. The fine particles generated during processing are discharged to the outside through a classifier installed at the top, and the particle size of the discharged fine particles is controlled by adjusting the rotation speed of the classifier rotor so that the product can be obtained by adjusting the rotation speed of the processing disc to achieve the desired particle size and density of the spherical product.
Equipment Setup
This equipment consists of a processor integrated with a classifier, a collector that collects fine articles, and a collector that collects finished products.
Advantages
- Processing & Classification Running Concurrent – Possible to control the desired particle size and shape.
- Balance Control & Simple Operation – Easy to adjust density and yield
- Minimized Temperature Rise – Possible to handle temperature-sensitive materials
- Possible Automation & Continuous Processing – Productivity improves
- Applicable to Various Raw Materials – Metals, Minerals, Chemicals, Food, Pharmaceuticals, etc.
- Maintenance & Cleaning – Easy to work with due to simple disassembly and assembly
Uses
It is used to shape various minerals, and is particularly widely used in natural graphite, artificial graphite, mica, wollastonite, and other materials for secondary batteries.
Specifications
| SDM SERIES | SM 07 | SM 17 | SM 50 | ||||
|---|---|---|---|---|---|---|---|
| Air Capacity(m3/min) | 35 | 70 | 120 | ||||
| Main Driver(kw) | 15 | 30 | 75 | ||||
| Main Driver(rpm) | 2000 | 1000 | 850 | ||||
| Separator(kw) | 22 | 45 | 90 | ||||
| Separator(rpm) | 3200 | 2200 | 2000 | ||||
| Feed Power(kw) | 0.75 | 1.125 | 1.5 |
Photos of Flake Raw Materials
Photos of Spherized Products
Air Classifier Mill (ACM)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
As a process equipment that performs grinding and classification simultaneously, ACM operates on the following principle.
- Particle Grinding: When raw materials are fed into the mill, they are finely ground by the impact and transmission force of the high-speed rotating blades (or pins) and liner.
- Air Classification: Fine particles pass through a built-in classifier to select only particles of the desired size.
- Recirculation Grinding: Particles larger than the target size are returned to the grinding area for additional grinding.
Advantages
- Processing & Classification Running Concurrent → Possible to control the desired particle size
- Narrower Distribution of Particle Size → Uniform fine powder is produced
- Minimized Temperature Rise → Possible to handle temperature-sensitive materials
- Possible Automation & Continuous Processing → Productivity improves
- Applicable to Various Raw Materials → Metals,Mminerals, Chemicals, Food, Pharmaceuticals, etc.
- Maintenance & Cleaning → Easy to work with due to simple disassembly and assembly
Specifications
| ACM SERIES | ACM 250 | ACM 350 | ACM 500 | ACM 650 | |||||
|---|---|---|---|---|---|---|---|---|---|
| Air Capacity | 20m³/min | 30m³/min | 45m³/min | 78m³/min | |||||
| Main Driver | 20 HP | 30 HP | 40 HP | 60 HP | |||||
| Main Driver(RPM) | 4,000 | 3,500 | 3,000 | 2,500 | |||||
| Separator(HP) | 2 HP | 3 HP | 5 HP | 7.5 HP | |||||
| Separator(RPM) | 1,000~2,500 | 1,000~2,500 | 1,000~2,500 | 1,000~2,500 | |||||
| Feed Power(HP) | 0.5 HP | 0.5 HP | 0.5 HP | 1.0 HP |
ACM MILL, 1SET
Air Jet Mill (JM)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
Air Jet Mill is a type of grinder that uses compressed air or gas to collide and crush particles for ultra-fine grinding.
- High-speed compressed air is sprayed through a nozzle inside the grinding chamber, causing collisions and shear forces between particles, which finely grind them.
- When a classifier is included, only powder of the desired particle size is selectively discharged, and large particles are recirculated to the grinding chamber.
- It can handle temperature-sensitive materials as it generates little friction or heat.
Advantages
- Ultra-fine particle sizes possible (1-10µm or less)
- Minimized contamination (no grinding media to prevent metallic foreign matter inclusion)
- Low-temperature grinding possible (almost no heat generated, so heat-sensitive materials can also be processed)
- Uniform particle size distribution (when used with a classifier)
- Easy internal cleaning (can be used in clean room environments)
- Applicable to use in various industries such as chemicals, pharmaceuticals, food, batteries, and metal materials, etc.
Specifications
| GRINDING TYPE | CLASSIFIER | APPLICABLE PRESSURE | HANDLING CAPACITY | GASES TO USE | MATERIALS | PARTICLE SIZE | APPLICATIONS | |||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Air Jet (Air Injection Type) | Dynamic Classifier(Optional) | 4~10 bar (Max. 20 bar possible) | 1-500kg/h (variable by model) | Compressed Air, Nitrogen, Argon, etc. | SUS 304/SUS 316L (Possible to use materials for pharmaceuticals, food) | 1-10µm (Ultra-fine) | Pharmaceuticals, Chemicals, Metals, Electronic Materials, Battery Cathode/Anode Materials, etc. | |||||
Air Jet Mills are available in a variety of sizes and performance levels depending on the intended use, so it is important to select the appropriate model based on the required throughput and particle size distribution.
Cake Hot Air Dryer (KDS)
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
The liquid sludge fed into the dryer is instantly dispersed and crushed by the blades of a high-speed rotating disc, and at this point, it is dried by the surrounding hot air and rises, where it is collected by an external dust collector and discharged.
- Lower part – High-speed Centrifugal Disperser
- Upper part – High-performance Airflow Classifier is optional
- Side part – Hot air inlet, Cake feeding entrance
Advantages
- Fast Drying: Ensures high productivity by removing moisture within seconds (close to 0% outer layer moisture content)
- Uniform Particle Size: Thanks to the rotary disperser, it is possible to dry fine particles of uniform size (5um-200um possible), with no adhesion due to internal moisture.
- High Energy Efficiency: Short drying time and 50-70% energy savings compared to spray dryers, lower installation investment costs compared to rotary types (approx. 20-50%)
- Compact Design: Factory space required for installation is significantly smaller than rotary types (approx. 20-50%), and maintenance and repair are excellent.
- Applicable Items: Lithium Carbonate, Magnesium Hydroxide, Calcium Hydroxide, Nickel Hydroxide, Precipitated Calcium, Calcium Phosphate, Calcium Hydroxide, Chromium Hydroxide, Silica, Gypsum, Food Products, etc.
- Possible to Combine with Various Energy Sources: Direct Heating, Indirect Heating, Electric Heating, Gas Eeating, Oil Combustion Heating, Steam Heating, etc.
Specifications
| ITEMS | UNITS | KDS-1T | KDS-2T | KDS-3T | KDS-8T | KDS-14T | KDS-25T |
|---|---|---|---|---|---|---|---|
| Size H | mm | 1700 | 2400 | 2900 | 3200 | 4300 | 4900 |
| W*L | mm | 1300*2300 | 1500*2700 | 1700*3000 | 2200*3300 | 2900*3400 | 3100*3600 |
| D | mm | 800 | 1200 | 1400 | 1880 | 2500 | 2850 |
| Disk Power | kW | 11-22 | 22-45 | 45-90 | 90-200 | 132-280 | 160-355 |
| Rotor Power | kW | 1.5-3.7 | 3.7-7.5 | 7.5-15 | 15-30 | 18.5-37 | 22-55 |
| Air Volume | ㎣/min | 18-25 | 35-50 | 70-100 | 140-200 | 280-400 | 420-600 |
| Inflow Gas Temperature | ℃ | 600±50 | 600±50 | 600±50 | 600±50 | 600±50 | 600±50 |
| Outflow Gas Temperature | ℃ | 80±10 | 80±10 | 80±10 | 80±10 | 80±10 | 80±10 |
| Evaporation | ton/Hr | 0.2±0.1 | 0.4±0.1 | 0.8±0.1 | 1.6±0.1 | 3.2±0.1 | 4.8±0.1 |
| Production | ton/Hr | 1±0.15 | 2±0.15 | 3.3±0.15 | 8±0.15 | 14.5±0.15 | 25±0.15 |
Activated Dry & Classifying System
TAEHEUNG INDUSTRIAL CO., LTD. produces a higher level quality of products competitively with the best production facilities and know-how.
Principle
This is an integrated system that can efficiently dry solid powder materials and simultaneously perform classifying(particle size separation).
- Dry Process: Moist raw materials can be dried quickly through hot air & air circulation.
- Classifying Process: Materials are separated accurately into the desired particle size range after drying.
- The main devices consist of a Cyclone, Dust Collector, Classifier, and Conveying Line, etc.
Advantages
- Integrated System: Maximized process efficiency by handling dry and classifying at once
- High-quality Production: Production of consistent quality products through classifying
- Energy Saving: Minimized energy consumption with optimised hot air system
- Automation & Continuous Operation: Convenient operation as possible to link with PLC. automated equipment
- Customised Design: Optimised equipment size & performance according to customer requests
Uses
- Processing of powdered adsorbents such as graphite, activated carbon, carbon black, etc. and filter materials
- Powder drying & classification in the fields of chemistry, environment, fine chemicals, and pharmaceuticals
- Treatment of regenerated activated carbon in waste treatment environmental facilities
- Pre-treatment of powder raw materials such as ceramics and minerals
